Product Detail

Forged Copper Oxygen Lance Heads

Custom forged copper oxygen lance heads manufactured to confirmed head geometry, lance-body connection, nozzle arrangement, cooling passages, joining, with material and structural details reviewed against the equipment drawing and operating conditions.

Material
Bronze / Brass / CuNi / CuBe, Pure Copper / Oxygen-Free Copper (OFC)
Applications
Copper Components for Blast Furnace Equipment, Copper Components for BOF Converters, Copper Components for Non-Ferrous Converters, Copper Components for Lead and Zinc Converter Blowing Systems
Industries
Copper Components for Iron and Steel Equipment, Copper Components for Lead and Zinc Smelting Equipment, Copper Components for Copper and Non-Ferrous Metallurgy
View Manufacturing Capability

Product Information

Detailed Description

Drawing-based forged copper oxygen lance heads for converter, EAF, and other confirmed oxygen-lance systems. The component is configured for drawing-specific equipment, installation interfaces, operating conditions, and customer project requirements.

01

Application & Role

Within the specified equipment, the product performs the function and occupies the position defined by the approved assembly drawing. Its duty is reviewed against the installation location, mating components, process boundary, operating environment, loads, applicable utility interfaces, maintenance access, and replacement method.

02

Material & Working Conditions

Material grade and delivery condition follow the approved drawing, governing standard, and documented operating duty. Selection is reviewed against the applicable thermal, mechanical, electrical, cooling, pressure, vacuum, corrosion, or wear conditions; no grade or performance value is assumed from the product name alone.

03

Drawing-Based Customization

The technical package should identify head diameter and length, datum and centerline, nozzle quantity and orientation, bore or throat geometry, oxygen and cooling-water passages, inlet/return separation, distributor interface, concentric pipe interfaces, weld or mechanical joint preparations, sealing surfaces, and final machining requirements. Drawing revision, equipment interfaces, operating conditions, and acceptance requirements are reviewed before quotation.

Drawing-Based Production

Custom Manufacturing Options

Product configuration is reviewed against the drawing, material, working conditions and acceptance requirements.

Material Selection

Pure copper, deoxidized copper, oxygen-free copper, or a drawing-specified copper alloy can be reviewed against the confirmed duty.

Drawing-Based Dimensions

Diameter, wall thickness, flange structure, openings, grooves, and interfaces are manufactured to the approved drawing.

Process Route

Casting, one-piece forging, heat treatment, CNC machining, welding, and assembly are selected by the confirmed structure.

Tolerance Review

Critical fit surfaces, sealing faces, mounting interfaces, and drawing tolerances are reviewed before quotation.

Inspection Requirement

Chemical, mechanical, NDT, dimensional, metallographic, and visual inspections can be arranged as specified.

Packaging Requirements

Product supports, surface protection, moisture control, identification, and export packing are arranged for the ordered delivery scope.

Integrated Production

Manufacturing Capability

Manufacturing support from drawing review and material preparation through forming, machining, assembly and final release.

01

Drawing Review

Confirm material, interfaces, dimensions, cooling details, and inspection scope.

02

Material Preparation

Prepare the specified copper billet, plate, bar, or customer-approved material.

03

Melting

Control copper melting and alloy preparation to the confirmed material route.

04

Ingot Casting

Prepare ingots, billets, or blanks for the selected downstream process.

05

Forging

Use hot forging or one-piece forming where required by the approved route.

06

Heat Treatment

Apply annealing, stress relief, or aging when specified for the selected material and condition.

07

CNC Machining

Machine holes, grooves, faces, profiles, and final interfaces to the drawing.

08

Welding / Fabrication

Complete welding, brazing, or structural fabrication where included in the confirmed scope.

09

Assembly

Complete fit-up, assembly, and integration checks for the ordered component scope.

10

Final QC

Complete release inspection, documentation, protection, and packing before shipment.

Quality Capability

Inspection & Quality Control

Inspection options are selected according to customer drawings, material standards, working conditions and project acceptance requirements.

Metallographic Inspection

Macrostructure, microstructure, grain size, inclusions, segregation, and forging flow line can be checked when specified.

Surface & Visual

Cracks, folds, oxide scale, scratches, dents, and roughness can be checked when required.

Material Certificate

Material certificates and traceability documents can be linked to the applicable project records.

Inspection Report

Inspection reports, packing lists, and shipment photos can be supplied according to the confirmed order scope.

Export Delivery

Packaging & Delivery

Product Support

Product-specific supports and restraints reduce movement and contact damage during handling and transport.

Export Protection

Surface wrapping, moisture protection, impact protection, and export wooden cases are available as ordered.

Shipment Documents

Packing, commercial, material, inspection, and shipment records are supplied according to the confirmed order scope.

Need a custom industrial component?

Send drawings, material grade, quantity and application details. Our engineering team will review the manufacturing route and inspection requirements before quotation.