Capabilities

01 · Engineering

Engineering & Drawing Support

Project requirements are reviewed before quotation so that material, manufacturing route, critical interfaces and inspection requirements are understood from the beginning.

Drawing Review

Review geometry, wall thickness, holes, grooves, flanges, sealing surfaces and assembly interfaces.

Engineering Review

Evaluate operating condition, load, temperature, cooling requirement and manufacturing feasibility.

Tolerance & Interface Review

Confirm fit surfaces, sealing areas, mounting interfaces, concentricity, straightness and tolerances.

Inspection Planning

Confirm inspection methods, acceptance standards, documentation and shipment records before quotation.

Engineering team reviewing drawings and CAD models
Engineering review and technical coordination

02 · Process Engineering

Material & Process Engineering

Material selection and process route are developed around conductivity, strength, softening resistance, wear, corrosion, purity and working condition.

Material Selection

Review pure copper, oxygen-free copper, CuCrZr, bronze and custom copper alloys.

ConductivityStrengthWearPurity

Vacuum Melting & Alloy Control

Controlled oxygen content and alloy composition for special copper and copper alloy materials.

Oxygen ControlAlloy Elements

Forming Route Development

Develop melting, casting, forging, rolling, extrusion, drawing, solution treatment and aging routes.

Special Welding & Joining

Copper-to-copper, copper-to-steel, copper-to-aluminum welding, brazing and structural fabrication.

R&D / Process Validation

Material performance review, prototype manufacturing, process trials and inspection validation.

Vacuum melting furnace
Vacuum Melting & Alloy Control
Copper alloy rods
Material Forms & Alloy Selection
Copper billet
Copper Billet & Blank Preparation
Copper alloy coil
Forming Route Development

03 · Manufacturing

Manufacturing & Fabrication

Manufacturing capability covers the main routes required for large, complex and drawing-based copper components.

Melting & Casting

Vacuum melting, alloy preparation, ingot casting, billet and blank preparation.

Forging, Rolling & Forming

Hot forging, one-piece forging, ring rolling and profile forming.

Extrusion & Drawing

Large-section extrusion, cold drawing and rod, bar or tube processing.

Heat Treatment

Annealing, solution treatment, stress relief and aging treatment.

CNC Machining

Large-part turning, vertical turning, gantry milling, drilling, boring and finish machining.

Welding, Fabrication & Assembly

Copper welding, dissimilar-metal welding, water-cooled fabrication, fitting and assembly.

Selected Production Equipment

Vacuum melting furnace
Melting3.5T / 4.5T Vacuum Melting Furnace
4000 ton forging hydraulic press
Forging4,000-Ton Forging Hydraulic Press
CNC ring rolling mill
FormingPhi 3 m CNC Ring Rolling Mill
Copper extrusion machine
Extrusion1,350-Ton Copper Extrusion Machine
Large CNC gantry milling machine
MachiningLarge CNC Gantry Milling Machine
Horizontal lathe
MachiningPhi 1600 x 10000 Horizontal Lathe

Production Workshops

Forging shop
Production WorkshopForging Shop
Rolling shop
Production WorkshopRolling Shop

04 · Quality Control

Inspection & Quality Control

Inspection and documentation can be arranged according to customer drawings, material standards, working conditions and project acceptance requirements.

NDT

NDT Testing

Internal, surface, weld and sealing inspection.

UT TestingPT TestingRT TestingET TestingHelium Leak TestHydrostatic Test
DIM

Dimensional Inspection

Critical outline size, diameter, wall thickness, roundness, straightness, concentricity and hole position.

CaliperMicrometerCMMLaser MeasurementGauge
CHEM

Chemical Analysis

Verify copper and alloy composition against material grade requirements.

CompositionAlloy ElementsOxygen ContentConductivityResistivity

Mechanical Testing

Tensile, yield, elongation, hardness, impact and bend testing.

TensileYieldElongationHardnessImpactBend

Metallographic Inspection

Macrostructure, microstructure, grain size, inclusions, segregation, forging flow line and overheating structure.

Surface & Visual Inspection

Visual condition, cracks, folds, oxide scale, scratches, dents and surface roughness.

Documentation

Material certificate, inspection report, packing list and photos before shipment.

Inspection Evidence & Testing Equipment

PT penetrant testing
NDTPT Penetrant Testing
UT ultrasonic testing
NDTUT Ultrasonic Testing
RT radiographic testing equipment
NDTRT Radiographic Testing
Surface roughness measurement
SurfaceSurface Roughness Measurement
Large part dimensional inspection
DimensionalLarge-Part Dimensional Inspection
Coordinate measuring machine
DimensionalCoordinate Measuring Machine
Direct reading spectrometer
ChemicalDirect-Reading Spectrometer
Universal tensile testing machine
MechanicalUniversal Tensile Testing Machine
Metallographic microscope
MetallographicMetallographic Microscope

05 · Lifecycle Support

Service & Lifecycle Support

Project support can continue beyond manufacturing through installation coordination, replacement evaluation and technical review.

Winworth technical team

Installation & Commissioning Support

Support is arranged according to project scope and installation complexity.

  • Installation sequence review
  • Interface confirmation
  • Drawing and documentation support
  • Remote technical coordination
  • Project-based commissioning assistance
Copper component assembly

Repair & Replacement Review

Existing components, wear condition and replacement requirements can be reviewed before manufacturing.

  • Existing part review
  • Failure and wear assessment
  • Replacement drawing review
  • Material and process recommendation
  • Repair-versus-replacement assessment

06 · Delivery

Packaging & Delivery

Large copper components are protected, identified, documented and prepared for long-distance or export shipment.

Product Protection

Custom support fixtures, anti-collision protection, moisture-resistant wrapping and export wooden cases.

Identification & Traceability

Product name, material grade, drawing number, heat number, quantity, destination and case marking.

Delivery Documents

Packing list, commercial invoice, material certificate, inspection report and shipment photos.

Packing ListInvoiceMTCInspection ReportPhotos
Export wooden case packaging
Export wooden case packaging and container loading

Discuss Your Project Requirements

Send drawings, material grade, quantity, working conditions and inspection requirements. Our engineering team will review the manufacturing route before quotation.