An Asian non-ferrous producer required a replacement crystallization wheel with controlled material condition and interface dimensions.
Customer Challenge
The replacement had to match the existing line while improving dimensional consistency and traceability.
- The available information combined an old drawing and measured equipment data.
- Material condition had to balance conductivity, strength and thermal stability.
- Large-ring machining required a stable datum strategy.
Manufacturing Approach
The route used a controlled CuCrZr blank, heat treatment and staged machining.
- Material and process requirements were reviewed before production.
- Rough and finish machining were separated to manage stability.
- Critical runout and interface dimensions were inspected at final stage.
Project Result
The completed wheel was delivered with the agreed inspection and traceability records.
- The component matched the approved interface drawing.
- Packaging supported lifting and protected machined surfaces.
- The project data can support future repeat orders and revision control.