A non-ferrous smelting customer needed a replacement water jacket after leakage and local thermal damage affected the existing component.
Failure and Interface Review
The engineering review compared the drawing with photographs and measurements from the failed part.
- Leak location and channel arrangement were reviewed together.
- Mounting holes, connections and adjacent equipment interfaces were confirmed.
- The replacement scope separated original design from wear-related distortion.
Production and Inspection
The manufacturing plan focused on channel integrity, weld sequence and dimensional control.
- Material and connection details were confirmed before fabrication.
- Pressure testing verified the completed water circuit.
- Dimensional and visual records supported final acceptance.
Delivery Result
The component was packed to protect connections, machined faces and internal cleanliness.
- Traceability remained visible after packing.
- Shipment photographs and packing records were included.
- The finalized data package supports future replacement planning.